In this article, I am going to explain the function and wiring of the most common home climate control thermostats. This information is designed to help you understand the function of the thermostat to assist you when installing a new one, or replacing or up-grading an old one. We will focus mainly on the basics of home heating / cooling thermostats, and first of all, I will explain the function of them.
The thermostat is the control device that provides a simple user interface with the internal workings of your homes climate control system. By the use of an adjustable set-point, the job of the thermostat is to turn on either the heating or cooling system to maintain the desired room temperature in the home, and to turn off the system when the desired temperature is achieved.
The most basic of systems (such as an older ‘heat only’ forced air / gas furnace with a standing pilot light) only need 2 wires for control. They connect to a 2-wire thermostat (generally a mechanical thermostat with a mercury filled ball connected to a coiled bi-metal strip).
The terminals are usually marked ‘R’ and ‘W’. They usually operate at 24V ac power, and the source of this control power comes from a control transformer mounted either just outside, or inside the furnace body. The line voltage feeding the furnace (to operate the fan blower motor) is transformed down to a safer level of 24 volts (the gas control valve needs 24 volts to open), and after making a series loop through at least one safety device (the most basic and mandatory one is an over-temperature shut down), the power goes up to the thermostat, and when the room temperature falls below the set-point, the contacts close completing the circuit to the gas valve allowing it to open, the main burner to ignite, and begin the heating cycle.
In this the most basic of heating systems, as the temperature of the heat exchanger rises, another contact is closed on the line voltage side of the equation, and the fan blower motor starts moving air through the heat exchanger and out through the ducting in the home. If the fan fails to run for any reason, the heat exchanger will get too hot and the hi-limit temperature device will open the circuit to the gas valve, closing the valve and stopping the heat cycle.
If your home’s system of this vintage has provisions for air-conditioning (cooling), then the thermostat wiring will have at least 3 wires (some will require a separate ‘R’ terminal for heating and cooling and will be labeled ‘Rh’ and ‘Rc’ now needing a minimum of 4 wires), ‘R’, ‘W’, and a ‘Y’ terminal.
When the mode is selected for cooling (basic heat / cool thermostats have a mode selector for either ‘heat’, ‘cool’, or ‘auto’) when the room temperature rises above the set-point, the thermostat will close the connection between the ‘R’ and the ‘Y’ terminals completing the circuit to the compressor and condenser unit that provides the cooling for the evaporator coils mounted in the discharge ducting of the system.
The next step up from the older home systems was the introduction of the ‘fan on / auto’ switch. This function allows you to circulate the air in the house by using the fan in the furnace without heating or cooling the air moving through the system.
In the most basic system, this functionality is provided by use of a fan center relay, and the low voltage wiring to the thermostat now will require a minimum of 3 wires (for heat only units) and 4 wires (for heat / cool / fan) for control. This additional terminal is labeled ‘G’ in the thermostat.
When the ‘fan on’ setting is selected, the contacts between ‘R’ and ‘G’ are closed turning on the relay that powers the blower motor directly regardless of a call for heating or cooling.
If you are replacing an old thermostat with a new digital thermostat, the electronics in these units may need yet another wire for a terminal labeled ‘C’. This terminal is for a common connection from the control transformer that will provide steady 24 volt power between terminal ‘R’ and ‘C’ to power the thermostat itself.
If adding wires to your thermostat location is not possible, or very difficult, look for a thermostat that is battery powered which won’t require the terminal ‘C’ for operation. The obvious down side of this is that if the battery goes dead the thermostat will no longer function.
Climate control systems have evolved a great deal in the last several years with the evolution of electronic control. This has made the units more efficient, with added safety features, and with this comes increased difficulty for the average home-owner to repair or replace any parts of the system that may break down (and they will, but only when you really need it!)
However, the terminals of the thermostats of today are still labeled the same, and provide the same functions as what we have discussed thus far. They just get a little more sophisticated so if you are pre-wiring a new home, check with the contractor providing the HVAC system as to what thermostat wiring is required. A new system may need as many as 10 wires (like a 2-stage heat, 2-stage cooling system, heat pump reversing valves, fan control, etc.)
If the system had 2-stage heating, and/or cooling, the 2nd stage termainals would be labelled W1 and W2 for heating, Y1 and Y2 for cooling. These additional terminals are not shown in this diagram.
Now that you are armed with a basic understanding of the temperature control system in your home, you should now be able to identify what kind of system you have, and what type of functions you will need if replacing or up-grading your existing thermostat.